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The pre-processing of tempered glass mainly includes glass cutting, glass edging, glass drilling, glass washing and so on. Glass edging is a very important process in glass deep processing. In this article, we will mainly introduce various aspects of glass edging. Whether you are a glass dealer or a glass processor, I believe this article will give you a more comprehensive understanding of glass edging.
Contents
Glass edging is an edging process that performs secondary processing on the four edges and corners of the cut glass by manual or mechanical methods.
a. Purpose of arrissed edge
b. Processing technology of arrissed edge
Determined by the grinding wheel, under normal circumstances, the arrissed edge is 1-2mm, and the angle is 45° with the glass surface.
Arrissed Edge (Europe saying)
Arrissed Edge
Rough Edge (White spots can be seen on the edges.)
Flat Ground Edge
Flat Ground Edge
Pencil Ground Edge
Pencil Ground Edge
Fine Edge (No White spots on the edges.)
Fine Edge
(4)Polished Edge
Polished Edge
Note: Polishing is processed on the basis of fine grinding, rough grinding is not polished (according to process requirements)
Glass edging machine is a glass pre-processing equipment that realizes glass grinding and polishing mainly through grinding head motor and grinding wheel.
Glass double edging machine is a kind of glass grinding machine, and its work efficiency is much higher than glass single edger. Because glass double edging machine can complete the grinding and polishing of the upper and lower edges and the hemline edge of the two edges of the flat glass in one processing.
Glass double edging machine moves the flat glass forward through the clamping devices on the left and right sides, and the grinding device automatically grinds the two straight edges of the glass. The PLC control system is used to set the processing parameters through the interface to realize the rough grinding, fine grinding and polishing of the two sides of the rectangular glass at one time.
Glass double edger line is generally composed of a glass detection table, two glass double edger machines, and one transfer table, which can be “L” shape or “I” shape . Grinding of four straight edges is completed at one time, with high production efficiency, suitable for large-scale glass edging production.
Detection table has an efficient and accurate inspection system. The inspection system adopts PLC control system to measure the length, width and thickness of glass at one time. After the flat glass is placed on the detection table, the No. 1 glass double edger machine and No. 2 glass double edger machine receive the parameters of the detection table, and automatically adjust the width of the opening and closing, which can save the machine adjustment time. Glass double edger machine equipped with automatic centering rods to ensure the safety of the glass moving. The automatic transfer table is used as the transition connecting No. 1 glass double edger machine and No. 2 glass double edger machine, and it transfers the glass from No. 1 glass double edger machine to No. 2 glass double edger machine with high speed.
Glass single edging machine is a device for grinding and polishing the hemline edge and upper and bottom edge of the one edge of of flat glass in one processing..
Glass straight-line edging machine
Glass straight-line edging machine
Glass straight-line beveling machine
Glass straight-line beveling machine Glass mitering edging machine
Glass single edging machine grinds the one edge of the flat glass by clamping the glass at the front and rear platens and drives its linear motion, which can realize the rough grinding, fine grinding and polishing of the single edge of the rectangular glass at one time.
Glass seaming machine can complete the rough edging of hemline edge and upper and bottom edge of the four edges of square glass or rectangular glass on one time, with high production efficiency.
The grinding wheel moves in sequence,
When processing the 1st and 4th edge, the glass does not move and the grinding head moves;
When processing the 2nd and 3rd edge, the grinding head does not move and the glass moves.
Glass shape edging machine mainly deals with the edging and polishing of glass special-shaped edges, which belongs to a kind of glass edging machine.
Glass shape edging machine uses vacuum to suck the glass on the suction cup, and is equipped with a motor to drive the turntable table or independently drive an independent turntable five-disc on the disk to rotate, so that the machine can process special-shaped flat glass with a rotating diameter of 700-2100mm or 100-700mm. The rotating speed of the turntable can be adjusted arbitrarily during work. This machine can also semi-automatically grind simple shaped special-shaped glass by using the air cylinder. When grinding the edges, three grinding wheels can be installed for rough, fine grinding and polishing. When grinding the bevel, install a bowl-shaped grinding wheel, tilt the grinding head backward, adjust the angle of the bevel, and grind the edge according.
Diamond wheel is made by fusing diamond and metal powder through high temperature and high pressure. It is mainly used for rough grinding in the first process of glass edging machine.
Flat edge diamond wheel
Flat edge diamond wheelPencil edge diamond wheel
Pencil edge diamond wheelBevel edge diamond wheel
Bevel edge diamond wheelOgee edge diamond wheel
Ogee edge diamond wheel
Resin wheel plays a great role in glass fine grinding, and is usually used behind the diamond wheel to remove marks.
Polishing wheel is made of different special materials, are used for glass edge polishing.
BK wheel
BK wheel
wool wheel
(1) The need for appearance grades
(2) Installation needs
(3) Handling safety needs
(1) Safety Corner
Safety Corner(2) Round Corner (also called R corner, which is actually the radius of the arc)
Round Corner R2 Round Corner R20(3) Bevel Corner (required for assembly only)
Bevel Corner(4) Polished straight edge rounded corners (rounded corners with chamfering)
Polished straight edge rounded corners(1) Safe chamfering with a hand grinder to gently rub off the glass
(2) Rounded corners and beveled corners can be done with a chamfering machine
(3) Polished straight edge rounds can be done using a glass double edger machine with chamfering function
Reason: the temperature is too high due to the lack of water when the grinding wheel rubs against the glass.
Suggestion: Mind that the water supply of the edge grinder is normal.
Reason: the grinding wheel is not sharp enough, or the thickness of the glass does not match the groove width of the grinding wheel.
Suggestion: it is recommended to replace the grinding wheel, or use the grinding wheel corresponding to the thickness of the glass.
Reason: the grinding wheel has been used for a long time and the wear is serious, resulting in a gap between the glass and the grinding wheel, and resulting in a toothed edge of the glass.
Suggestion: it is recommended to adjust the position of the grinding wheel forward, or replace the grinding wheel, or use a spark machine to repair the wheel shape.