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When we cooperated with foreign customers for the first time, the customers did not understand the situation of our company and the situation in China, customers often have no confidence in our products and services, and they ask us a question “How to confirm the quality of glass machine you offered”.
In this article, we will tell a story with the details of our work through a case, so as to show how we ensure the quality of our products and give customers what they need.
Commodity: Horizontal glass washing and drying machine
When we signed the contract, the customer listed forward ten requirements that need to be customized. According to the contract, we should perform the contract and produce high-quality products for customers in strict accordance with the requirements.
One week before the stipulated delivery date, the factory notified us that the goods were ready for shipment. We reached the factory to conduct a rational pre-shipment inspection according to the checklist. During the inspection process, we discovered three problems in time.
1. The contract stipulates that this is a high-speed glass washing machine with a speed of 1-18m/min, but the touch screen shows that the maximum speed is 10m/min.
We asked the electrician to ask the reason. The electrician believed that 10m/min can meet the daily production needs even though the glass washing machine is a high-speed washer with two blowers, so he wrote the maximum washing speed as 10m/min in the background of the program.
However, we believe that since the customer bought a glass washing machine with a maximum speed of 18m/min, we should also provide the customer with these modifiable functional ranges. Even if the customer may not be able to use these high-speed functions in daily production, we should also satisfy customer needs.
Therefore, we require electrical work to make rectifications. Below is a before and after comparison.
2. The contract stipulates that the loading table and the unloading table are 3000mm respectively, and the two tables are respectively equipped with independent drive motors. But during our inspection, we found that the extended unloading table is equipped with a motor, but the extended loading table is not equipped with a drive motor.
We asked the factory manager to inquire about the reason. The factory manager’s feedback was that they felt that one motor could satisfy the drive of the unloading table, so there was no need to install it on the loading table.
We pointed out to the factory manager that this idea was wrong. Our customer paid us the cost of two motors, and we should give the customer the corresponding configuration. It is not possible to arbitrarily change the configuration because of our personal feelings.
In the next two days, the factory manager installed an independent motor on the loading table according to our instructions.
3. According to the checklist, when we checked the last pneumatic component, we found that a cylinder is a Chinese brand, and the brand specified in the contract is SMC.
The factory manager said that it was their negligence that caused the installation of the pneumatic components to be wrong. They replaced it right away.
Finally, after a comprehensive rectification of the machine, we reviewed the machine again. The functions and configurations of the washing machine meet the customer’s requirements. So we can start the arrangement for the next shipment.
Below is a test video of glass washing machine.
Summary: Quality inspection and control is now an essential service.
Through inspection and strict control is implemented, so that unqualified raw materials will not be put into production, unqualified semi-finished products will not be reordered, unqualified parts will not be assembled, and unqualified products will not leave the factory, in order to truly ensure product quality.
With ten years of experience in the field of glass machinery, BolayMac has established a strong testing system that can help you with product audits and inspections.
What we do
When customers ask us “How to confirm the quality of glass machine you offered”, what we promise to customers is definitely not only how high various configurations are, such as ABB motors, Schneider Electric, Siemens Electric, etc., but serious considering carefully for customers, ensure that every link can be foolproof before the machine leaves the factory, so as to avoid any after-sales problems from occurring in the factory of customers, thus adding unnecessary trouble to customers.